Manufacturing in 2025 is undergoing a massive transformation driven by new technologies, supply chain shifts, and evolving workforce demands. While the sector continues to recover from past disruptions, companies are investing in AI, automation, and smart manufacturing to boost efficiency and competitiveness. Labor shortages remain a key challenge, but digital solutions and Industry 4.0 initiatives are helping businesses adapt.
This list of 27 key manufacturing statistics gives you a snapshot of where the industry stands today, and where it’s headed. From revenue growth and employment trends to energy efficiency and the rise of AI-driven production, these insights will help you navigate the future.
Current Manufacturing Statistics: The State of Affairs in 2025
1. U.S. Manufacturing Revenue Growth
The U.S. manufacturing sector is predicted to grow by 4.2% in 2025, rebounding from recent economic challenges, according to Reuters. Capital expenditures in the U.S. manufacturing industry are projected to increase by 5.2% in 2025, as well.
2. Supply Chain Disruptions
77% of manufacturers still struggle with supply chain disruptions, requiring new solutions like nearshoring and AI-based logistics, noted Deloitte.
3. AI and Automation Adoption
The use of artificial intelligence (AI) and automation in manufacturing increased by 40% in 2024, driving smarter factories and productivity gains. Reuters.
4. Labor Shortages Continue
83% of manufacturers still report a shortage of skilled workers, with a need for an additional 2.1 million jobs by 2030. Deloitte.
5. Smart Manufacturing Growth
The global smart manufacturing market is projected to grow to $479.17 billion by 2029, up from $233.33 billion in 2024, reported MarketsandMarkets.
6. Industrial AI and Digital Twins
60% of manufacturers are expected to implement digital twins and AI-driven process optimization by 2025, reported Decisions Analytics Journal.
7. Industry 4.0 Investments
Investments in Industry 4.0 technologies (AI, IoT, robotics) will reach $200 billion globally by 2025. Goldman Sachs
8. Energy-Efficient Manufacturing
67% of manufacturers are increasing their focus on energy efficiency and net-zero initiatives. Deloitte.
9. 3D Printing Expansion
The global 3D printing market in manufacturing is expected to grow from $23.41 billion in 2025 to $101.74 billion by 2032, at a CAGR of 23.4%. Fortune Business Insights.
10. U.S. Manufacturing Employment
U.S. manufacturing employment is projected to rise by 1.3% in 2025 despite ongoing labor shortages. Reuters.
11. Market Growth
According to The Business Research Company, the global data analytics market is expected to grow from $74.83 billion in 2024 to $94.86 billion in 2025, representing a CAGR of 26.8%, with manufacturing being among the leading collectors of data as the adoption of the Industrial Internet of Things (IIoT) and Enterprise Resource Planning systems (ERP) grow.
12. Industrial Robotics Market
The industrial robotics market will grow at a CAGR of 11.2%, reaching $45 billion by 2025. MarketsandMarkets.
13. EV Manufacturing Growth
Electric vehicle (EV) production rose by 35% in 2024, driving new supply chain opportunities. AlphaSense
14. Circular Economy in Manufacturing
Over 50% of global manufacturers are investing in circular economy practices, such as recycling, remanufacturing, and waste reduction. Economist Intelligence Unit
Future Manufacturing Statistics: Trends and Predictions
15. Global Manufacturing Market Growth
The global manufacturing sector is projected to reach $20 trillion by 2035, driven by automation, AI, and emerging markets. Deloitte.
16. Industry 5.0 Implementation
By 2030, 80% of manufacturers will integrate Industry 5.0, combining human expertise with AI, cobots (collaborative robots), and advanced automation. Forbes.
17. Digital Twins Will Dominate Manufacturing
By 2035, 70% of manufacturers will use digital twins for real-time monitoring, predictive maintenance, and process optimization. IBM Think
18. Quantum Computing in Manufacturing
By 2040, quantum computing will be widely used in manufacturing to optimize supply chains and materials science, leading to 50% faster R&D cycles. World Economic Forum
19. Circular Economy Adoption
By 2035, 90% of manufacturers will adopt circular economy models, focusing on sustainability, remanufacturing, and waste reduction. McKinsey & Company.
20. AI-Driven Smart Factories
AI-driven smart factories will increase global manufacturing productivity by 30% by 2030, reducing downtime and defects. Deloitte.
21. Additive Manufacturing (3D Printing) Market Boom
The additive manufacturing market is projected to surpass $100 billion by 2035, revolutionizing aerospace, automotive, and medical industries. MarketsandMarkets.
22. Human-Robot Collaboration Surge
By 2035, robots and AI will complete 60% of manufacturing tasks, while humans will focus on design, oversight, and strategy. Boston Consulting Group
23. Fully Autonomous Supply Chains
By 2040, 95% of supply chain operations will be autonomous, utilizing AI, IoT devices, and blockchain for transparency and efficiency. MIT Sloan Management Review
24. Global Manufacturing Employment Shift
By 2030, 40% of manufacturing jobs will require AI, robotics, and programming skills, emphasizing the need for workforce reskilling. World Economic Forum.
25. Hyper-Personalized Manufacturing
The rise of on-demand, hyper-personalized products will drive 25% of total manufacturing output by 2035. McKinsey & Company.
26. Biomanufacturing Revolution
By 2040, biomanufacturing (bio-factories using microbes to produce materials) will account for 30% of industrial manufacturing. Nature Biotechnology
27. AI-Generated Product Design
By 2030, AI-powered generative design will reduce R&D costs by up to 50%, leading to faster product innovation cycles. MIT Technology Review
Ready to Beat the Stats?
Manufacturing is evolving faster than ever, and staying competitive means embracing digital transformation. AI, automation, and smart manufacturing aren’t just trends. They’re the future of efficiency, resilience, and growth. Businesses that invest in modern ERP and IoT solutions will be the ones leading the way.
At Godlan, we’ve been helping manufacturers optimize operations for over 40 years. As an Infor Gold Channel Partner, we specialize in Infor SyteLine ERP, a comprehensive system built for mid-sized manufacturers looking to streamline processes and scale efficiently.
If you’re ready to take the next step, let’s talk. Contact us today to see how we can help future-proof your business.
